Alembic Pharmaceuticals Ltd. and Amlan International sign exclusive strategic commercial agreement to make poultry health innovations accessible to Indian farmers and integrators

– A strategic leap towards transformative growth in poultry production in India

Alembic Pharmaceuticals logo

Mumbai, India & Chicago, USA – January 28, 2025 – Alembic Pharmaceuticals Ltd., a leading Indian pharmaceutical company, and Amlan International, the animal health business of Oil-Dri Corporation of America, have entered into a strategic commercial agreement to introduce cutting-edge poultry health solutions to the Indian market. Amlan International lgo

This collaboration will expand access to advanced feed additives that improve gut health, nutrient absorption, and feed conversion ratios (FCR), ensuring better poultry yields and supporting the industry’s growing demand for high-quality protein. It also establishes a framework for knowledge sharing, technical training, and sustainable growth in India’s poultry sector.

Congratulating both the teams on the occasion, Shaunak Amin, Managing Director, Alembic Pharmaceuticals Ltd., said, “At Alembic, we have always believed in driving innovation that creates real impact. Partnering with Amlan International is a step towards that goal, allowing us to bring scientifically backed, practical solutions to poultry farmers across India. With Amlan’s expertise in toxin binder & gut health, and with our strong presence in the market, we’re not just introducing new products, we’re addressing key challenges in poultry farming. Our long term goal is to improve efficiency and contribute towards a more sustainable future for the industry.”

Alembic Pharmaceuticals Ltd. and Amlan International sign exclusive strategic commercial agreement With India’s growing need for sustainable poultry production, this partnership will introduce innovative, science-backed solutions to optimize poultry performance. P. Karunanithi, Executive Vice President (Cluster Head), Animal Health Division at Alembic Pharmaceuticals Ltd., commented, “Poultry production efficiency starts with a healthy intestinal environment. By integrating Amlan’s innovative feed additive technologies into our portfolio, we are strengthening our commitment to delivering science-backed solutions that enhance poultry health and performance.”

Alembic Pharmaceuticals Ltd. and Amlan International sign exclusive strategic commercial agreement
Partnership Shield

On signing of the commercial agreement, Dr. W. Wade Robey, VP Agriculture and President, Amlan International, USA, added “This strong foundation of partnership will open the door with innovative and research based products broadly reaching India’s poultry and feed milling sector. It is a pleasure for Amlan International to collaborate with Alembic Pharmaceuticals India that has a strong legacy with a global footprint. This agreement will lay the framework for cultivating success through strong collaboration, continuous learning, knowledge sharing, and an innovative range of products to enhance poultry productivity.

This strategic alliance reinforces the commitment of Alembic Pharmaceuticals Ltd. and Amlan International to advancing poultry health, enhancing efficiency, and ensuring long-term industry growth in India.

Dr. Lipi Sairiwal is a veterinarian, working as Deputy Commissioner, Department of Animal Husbandry and Dairying, Ministry of Fisheries, AH&D, Government of India (GoI), New Delhi. She has an MVSc. in Veterinary Pharmacology & Toxicology from Govind Ballabh Pant University of Agriculture and Technology, Pantnagar, Uttarakhand.

In an exclusive interview with Poultry TRENDS magazine, Dr. Lipi Sairiwal shares about her journey, challenges, accomplishments, and her message to women.

Q: Please brief us about yourself

Dr. Lipi: Hailing from the hills of Uttarakhand, from a small town of Lansdowne I did my schooling from St Joseph’s Convent and City Montessori School, Lucknow. I pursued my Masters of Veterinary Science in Veterinary Pharmacology & Toxicology from Govind Ballabh Pant university of Agriculture and Technology, Pantnagar, Uttarakhand. I am presently working as Deputy Commissioner, Department of Animal Husbandry and Dairying, Ministry of Fisheries, Animal Husbandry and Dairying, Government of India, New Delhi. My previous assignment was working as veterinary officer in Uttarakhand State Animal Husbandry Department.

Q. Please share briefly about your journey into the field of animal husbandry. What inspired you to take up this profession?

Dr. Lipi: My journey started in this profession from serving in Uttarakhand State Animal Husbandry Department as Veterinary officer which made me understand the core requirements and the challenges faced by livestock owners in adverse climatic/geographical zones.

Dr. LipiAs Deputy Commissioner in the Department, I have an experience in the formulation of policies and the implementation of government schemes for the larger benefit of the livestock sector. I have actively worked for the digitalization of different credit-linked schemes of the Department and have explored the opportunities of strengthening the livestock sector by incentivizing the infrastructure in the livestock sector through different schemes of Government schemes. I have previously worked in various Livestock and Poultry Disease control programs, import and manufacture permission of Veterinary drugs and vaccines, feed additives/supplements, World organization of Animal Health (WOAH)-related issues, antimicrobial usage and resistance, One Health and zoonoses After joining the GoI, the root cause helped me in giving my best in framing of policies at central government.

The recognition of the fact that animal husbandry has a huge scope, which is a sunrise sector and can contribute to the country’s GDP, made me choose this profession.

Q. Is there someone who has inspired you the most? Are there any other women you have drawn inspiration from?

Dr. Lipi: My daughter, despite her age, motivates me to be calm, firm, and assess every situation, being unbiased. Also, a friend of mine who has motivated, been a constant support, and always guided me in each step of my life has given me the inspiration to explore the possibilities in every field.

My mother, who has taught me to smile at every situation and keep working hard to strive even in adverse conditions, inspires me every second of my life.

Q. What are your key responsibilities as a Deputy Commissioner in the Animal Husbandry Department, Government of India?

Dr. Lipi: As a Deputy Commissioner in the department, I have been working for the credit-linked schemes, which have given me an insight to a completely different role from being a veterinarian. The new task, which was assigned to me few years back has introduced me to new challenges but on the same hand has made me aware of the huge potential the livestock sector has. Being closely associated in formulation of policies at this level has given me confidence to contribute, or I must say, given me some share as an Indian national in the Nation’s development.

My role is in the implementation of these schemes and serving the sector in the best possible ways. The interaction and the feedback from the different stakeholders, which include farmers, bankers, entrepreneurs, various industry associations, different ministries, and organizations, help me in better implementation and promoting ease of doing business.

Q. Could you highlight some of the major poultry projects or initiatives you have worked on?

Dr. Lipi: There is a range of various projects that I have come across during my career so far, and I am doing great. More than the established poultry houses, it thrills me to see the small poultry farmers whose enthusiasm and courage to take up this business as a means of entrepreneurship development. Giving emphasis on the development of rural poultry, I have been associated with various Poultry schemes through which 192 projects have been assisted so far and for technology intervention in the poultry sector, more than 300 projects are assisted for both, technology-intervened poultry farms and modern poultry feed plants.

Q. What has been your most fulfilling achievement in your career so far?

Dr. Lipi: Being a veterinarian, I have been able to contribute and shape the digitization of schemes in my department, which has not only created a fair and transparent mechanism but also helped in the ease of doing business. The paperless journey and the entire process have been made simple with the portal development of the schemes. With the help of seniors and colleagues, the digitization of these schemes is something I profoundly count on as one of the achievements.

Also, in this journey, I got various opportunities from CLFMA, Poultry Federation of India (PFI), Vets In Poultry (VIP) etc. to create awareness and represent Government of India initiatives for the Poultry and Poultry feed sector amongst various stakeholders of the poultry sector.

Q. As a woman in a leadership role, did you face any challenges in this male-dominated field? If so, how did you overcome them?

Dr. Lipi: Being a mother of two lovely kids who never fail to keep me motivated and happy and give me reason to strive well, the support and encouragement from seniors and colleagues at the workplace has always been there. Yet, if we talk about the challenges, there are, of course, different challenges for both men and women. However, we should complement each other and collaborate as a team.

For me, even if it is the smallest of the tasks, we have to do it with full dedication and hard work, and then no one can stop you win every battle with flying colours. This is the principle I keep in my mind before I start my work every single day.

Q. Have you seen a shift in gender inclusivity within the animal husbandry sector over the years?

Dr. Lipi: Yes, definitely! From top bureaucrats to women entrepreneurs to lady veterinarians to pashu sakhis, to prani mitra, there has been a huge shift, and I think everyone is doing more than justice to the roles assigned to each one of them. A woman has a soft touch for everything that is assigned to her because she is a daughter, a sister, a friend, a wife, and most importantly, a mother. Therefore, like all other professions, women in this sector are also seen soaring high.

Q. Are there any specific government programs or schemes aimed at empowering women in this sector?

Dr. Lipi: Women can avail themselves of the benefits as individuals, private companies, FPOs, FCOs, JLGs, MSME, Section 8 company and Cooperatives under Animal Husbandry Infrastructure Development Fund (AHIDF) and National Livestock Mission – Entrepreneurship Development Programme (NLM-EDP). These are the credit-linked schemes where, 3 % interest subvention with a 25% credit guarantee under AHIDF and 50% capital subsidy under NLM-EDP. Also various State governments are running programs for women and giving financial aids to them. Pranimitra, pashu sakhi, Maitri etc are some of the ways by which we can empower women.

Q. With technological advancements, how is the poultry sector evolving?

Dr. Lipi: India has reached at second ranking in terms of egg production in the world, and the poultry sector is being looked at as a sunrise sector. With some incentives, better infrastructure, and disease-free conditions can help India in exports. There is the provision of availing financial assistance under the schemes for environmentally controlled Poultry farms, this has given access to technology-assisted poultry projects to avail the financial assistance.

Q. What does International Women’s Day mean to you personally?

Dr. Lipi: International Women’s Day (IWD), celebrated annually on March 8, is a global day recognizing the social, economic, cultural, and political achievements of women. It also serves as a call to action for accelerating gender parity. But personally, I believe every day should be celebrated as Women’s Day, celebrating the genesis of your existence, nurturing you, and supporting you throughout your life.

With the physiological differences and various other challenges women face every day, men at family and work should, if not priority, at least acknowledge.

Q. How can industries and governments work together to create more opportunities for women in technical and leadership roles?

Dr. Lipi: The Government and industries will have to walk hand in hand to create more opportunities for more women in technical and leadership roles by implementing extensive recruitment and promotion practices in both Government and private sector. Various mentorship, sponsorship programs, and skill development activities can be planned by both sectors to hone the qualities and involvement of women in every role.

Q. What message would you like to give to women professionals striving for excellence in their fields?

Dr. Lipi: To work with full dedication, courage, hard work, and the best utilization of time should be practiced by each one of us to achieve the success. Always fix a target and then chase it with a positive approach. The fruit of hard work and someone’s smile is the satisfaction which will make you happy and contented. Never forget to thank the almighty for what has been bestowed on you.

A very Happy International Women’s Day to all of you. Good luck and keep smiling.

FRANCE AT VIV ASIA 2025: SHOWCASING EXCELLENCE IN LIVESTOCK, ANIMAL FEED, AND ANIMAL HEALTH

Business France, the trade support agency, part of the French Embassy in Thailand, announces the participation of 38 companies at VIV Asia 2025. This initiative will highlight French expertise in livestock farming, animal feed, and animal health from March 12th to 14th in Bangkok. Find the Choose France banners across two halls:

  • Livestock Equipment and Genetics – Hall 1
  • Animal Feed and Health – Hall 3

France to showcase innovative solutions for livestock farming

The French Pavilion showcases its commitment to innovation, sustainability, and the ability to meet evolving consumer demands in strategic sectors:

  • 18% of the French pavilion will specialize in livestock equipment and genetics
  • 75% in animal feed
  • One company in consulting and recruitment
  • One company in freight services

From precision feeding to postbiotics : meet France’s top innovators

The French pavilion will showcase a selection of innovative companies. Asserva will introduce its selfifeeder ges station for precise feeding control. Difagri will launch a new monogastric range for poultry, while Idena will focus on reducing sow mortality. Newborn animal care will present Lactocare, a supplementary feed for sows. Nuqo will offer natural solutions for animal nutrition, and Obione will highlight patented products to combat cryptosporidiosis. Phytosynthese will present Aquanity, a botanical solution to boost the defenses of fish and shrimp. STI Biotechnologie will unveil Métalac, an innovative postbiotic, while Synetics Export will showcase Fertimax, a high-fertility straw. Finally, Technovet Export will offer solutions to improve animal health. Learn more about them and the full range of French expertise at Viv Asia.

The European Leader in Livestock Industry

France has a rich diversity in animal genetics, with over 200 breeds of domesticated mammals and 11 species of poultry. It provides a significant asset for its food sovereignty, especially in the face of climate change. In 2022, this sector contributed to the French trade surplus of over €355 million, with exports reaching €400 million. France is also a global leader in scientific research, focusing on enhancing the resilience of production systems. Notably, poultry exports alone reached €169 million, with cattle exports contributing €83.5 million.

Given this expertise, France is among the leading suppliers to Thailand in genetics, animal feed, and animal health solutions, including vaccines. Thailand, home to 3.5 million farmers, places a strong focus on poultry, with 90% of its farmers dedicated to raising chickens. Its among the top 5 global poultry meat exporters, with 1.98 billion heads.n 2024, Thai global exports (meat, animal feed, pet food, live animals, non-edible products) amounted to 320.674 million THB (approximately €9.1 billion). Thanks to advanced expertise in animal genetics and nutrition, animal welfare, and agricultural technologies, France offers tailored solutions for Thai producers seeking competitiveness in international markets.

Source : French customs, Business France and FranceAgrimer.

Glamac Strengthens Leadership with Appointment of Dr. Manish Chaurasia as AGM-Sales & Marketing-Key Accounts

Glamac International Pvt Ltd, a leading company in Poultry Nutrition, is pleased to announce the appointment of Dr. Manish Chaurasia as AGM- Sales & Marketing, Key Accounts. In this role, he will be instrumental in managing and growing relationships with high-value clients while developing marketing strategies to drive business growth and contributing to the company’s success.

Dr. Manish Chaurasia is a distinguished professional in the field of Veterinary Science and Animal Husbandry, with over 15 years of extensive experience in various capacities, including marketing, product management, farm management, disease diagnosis, and technical support. Born and raised in Madhya Pradesh, India, Dr. Chaurasia has built a remarkable career marked by his expertise and contributions to the animal nutrition and feed industry.

Dr. Chaurasia completed his graduation in Veterinary Science and Animal Husbandry from the prestigious Nanaji Deshmukh University of Veterinary Science in Jabalpur, Madhya Pradesh. His academic foundation laid the groundwork for his deep understanding of animal health, nutrition, and farm management. To further enhance his managerial and leadership skills, he pursued an Advanced Management Development Program from the UCD Michael Smurfit Graduate Business School in Dublin, Ireland, an opportunity by Alltech to continue his learning and professional growth.

Throughout his career, Dr. Chaurasia has worked with some of the leading feed manufacturers and feed additives businesses in India, specializing in monogastric animals. His roles have encompassed a wide range of responsibilities, from managing marketing strategies to providing technical support.

One of the notable milestones in Dr. Chaurasia’s career was his tenure at Alltech, a global leader in animal nutrition and health, where he served as the Marketing Manager for South Asia. In this role, he played a pivotal part in driving marketing initiatives, fostering business growth, through strategic vision and industry knowledge.

Dr. Manish Chaurasia’s career is a reflection of his passion for animal health and nutrition, coupled with his dedication to advancing the industry through innovation and excellence.

With this new addition, Glamac continues its commitment to strengthening its leadership and driving innovation in the industry.

VIV Asia 2025: High-level Seminars on Sustainable Animal Farming, Biosecurity, Disease Prevention and More

With over 150 curated sessions led by 300 industry experts, VIV Asia 2025 provides an unparalleled platform for knowledge-building and networking

Bangkok, Thailand: VIV Asia 2025, the premier international trade show for the animal protein production and processing industry is set to return this year in co-location with Meat Pro Asia and Horti Agri Next (HAN) Asia, with an expanded focus on sustainable solutions. This year’s edition will feature a series of high-level seminars that will address pressing challenges in modern livestock production, including disease prevention, regenerative agriculture, and biosecurity. These seminars will provide a platform for in-depth discussions, knowledge-sharing, and collaboration among industry professionals, all with the shared goal of shaping the future of animal farming.

150 seminars, 300 industry experts

VIV Asia With over 150 curated sessions led by 300 industry experts, a major emphasis of VIV Asia 2025 will be on disease prevention and biosecurity, where speakers will present cutting-edge strategies for controlling infectious diseases, mitigating risks, and enhancing farm biosecurity to ensure resilient livestock production. The seminars will offer insights into the latest scientific developments, policy frameworks, and technological innovations designed to protect animal health and minimize the risk of disease outbreaks.

Another key focus will be on regenerative agriculture within animal farming, with thought leaders exploring sustainable farming practices that enhance soil health, foster biodiversity, and optimize resource efficiency. Discussions will highlight the economic and environmental benefits of regenerative approaches, along with real-world case studies that demonstrate their effectiveness.

Smart tech and alternative protein

VIV Asia ConferencesThe role of smart technologies and precision farming in advancing livestock management will also take center stage. Industry leaders will delve into the transformative impact of artificial intelligence, the Internet of Things (IoT), and automation in improving productivity, optimizing resource use, and reducing environmental impact. Attendees will gain valuable insights into how these innovations can be integrated into existing farming systems to drive efficiency and sustainability.

Feed innovation and alternative protein sources will be another critical topic, with a focus on the latest developments in animal nutrition. Experts will examine alternative feed sources that not only enhance sustainability but also improve animal health and productivity. The discussion will cover advances in feed formulation, nutrient efficiency, and novel protein alternatives.

Conference highlights to watch out for

Among the sessions lined up at VIV Asia 2025, attendees can watch out for these key conferences and plan their schedules accordingly to avoid missing any of the sessions on high demand: Aquatic Conference, AgriBITs, the 1st World Native Poultry Conference, Sustainable Farming Practices and Animal Health: A Pathway to Achieving Agricultural Climate Mitigation, Functional Feed Innovation and Testing for Aquaculture 2025 (FITA 2025): Shrimp Digestive Health, Shaping the Future of Local Dairy Markets, Biotechnology Innovation for Health Promotion and Sustainability Improvement in Animal Farming, and Smart Insect-Driven Feed Solutions for Sustainable Agriculture, among many others! More details regarding the specific locations, dates, and times can be found on the VIV Asia website under the Conference Program section.

All in all, VIV Asia 2025 offers attendees the opportunity to engage with global experts, network with industry leaders, and gain firsthand exposure to groundbreaking technological advancements aimed at revolutionizing the animal protein production sector.

Birgit Horn, Managing Director at VNU Europe shares, “VIV Asia 2025 represents a critical opportunity for industry stakeholders to access the latest knowledge, exchange ideas, and collaborate on innovative solutions that will shape the future of animal farming. These high-level seminars and conferences will provide an unparalleled platform for discussing the challenges and opportunities that lie ahead, ultimately contributing to a more sustainable and resilient industry.”

Don’t miss VIV Asia, Meat Pro Asia, and Horti Agri Next Asia 2025 from March 12–14, 2025, at IMPACT, Bangkok, Thailand! Onsite registration costs €15 or THB 600. Register online for **Free Admission** before March 11, 2025 at: www.vivasia.nl / www.meatpro-asia.com / www.hortiagrinext-asia.com


Related News: VIV Asia 2025 Visitor Registration Now Open

Wyldox: Revolutionizing Water Sanitization in Livestock with Cutting-Edge Solutions

In the ever-evolving landscape of livestock farming, water & biosecurity stand as a critical challenge for poultry and livestock sector. Water quality and pathogen control play pivotal roles in the health, productivity, and profitability of farms worldwide. Wyldox, a next-generation chlorine dioxide-based biocide, has emerged as a global leader, offering innovative and effective solutions to address these challenges. Operating in more than 25+ countries, Wyldox is setting new benchmarks for water sanitization and biosecurity at farms across the globe.

Wyldox LogoA Global Leader in Water Treatment and Biosecurity

Wyldox stands as Asia’s largest chlorine dioxide-based biocide manufacturer, with proprietary compounds and specialized formulations that provide an unparalleled level of efficacy against harmful pathogens. Wyldox is not just another disinfectant; it represents a holistic solution for improving water quality and ensuring the health of livestock. By eliminating 99.9% of waterborne pathogens such as E. coli, Salmonella, Listeria, and Campylobacter, Wyldox ensures that the water animals consume is safe and free from contaminants.

What truly sets Wyldox apart is its versatility. Available in tablet form, Wyldox offers farmers a simple yet powerful tool to sanitize drinking water, clean pipelines, and disinfect sheds. The tablet form has gained popularity for its precise dosing, ensuring consistent application across farms of all sizes. Beyond water sanitation, Wyldox tablets are also used for biofilm removal, shed sanitization, and direct bird spraying to keep harmful bacteria and viruses at bay.

Applications Across Sectors: A One-Stop Solution

Wyldox is a comprehensive biosecurity solution, serving the needs of poultry, aqua, and dairy farms around the world. Its applications include:

Drinking water sanitation: Ensuring clean, pathogen-free water for livestock.
Pipeline cleaning: Removing biofilms that harbour dangerous bacteria.
Shed sanitization: Both, in the presence and absence of birds, ensuring a safe environment.
Cooling pad treatment: Preventing bacterial growth in cooling systems.
Direct bird spraying: Reducing bacterial and viral load on the birds themselves.
Egg cleaning and chicken carcass washing: Maintaining hygiene and reducing contamination risk.
Feed pipeline and litter treatment: Controlling bacteria like aflatoxin and mycotoxin.

These applications demonstrate the versatility of Wyldox in tackling biosecurity challenges from multiple angles, offering a one-stop solution for farmers aiming to improve health standards and overall productivity of their farms.

A Partnership with Global Impact

Among Wyldox’s many accomplishments, its partnership with the $100 million Srinivasa Group is a prime example of its strength and efficacy. Srinivasa, a leader in the Indian poultry industry, uses Wyldox on all of its farms with excellent results and distributes the product across South India. This collaboration is a testament to Wyldox’s capability, proving its success in real-world, high-demand farming environments.

But Srinivasa is just one of many powerful partners. Major players like Aviagen, Hy-Line International, Kazi Farms, and the CP Group have adopted Wyldox as part of their water sanitation protocols, recognizing its unique formulation and unmatched effectiveness. These companies represent the very best in the poultry and livestock industry, and their continued use of Wyldox is a clear indicator that it stands apart from conventional products on the market.

Wyldox International partnerships

Innovative Technology and Proprietary Compounds

Wyldox’s success can be attributed to its proprietary formulation, which includes ultra-pure chlorine dioxide and oxygen compounds. This specialized blend ensures the product’s ability to disinfect without producing harmful by-products like trihalomethanes (THMs), which are carcinogenic in nature. In contrast to conventional chemicals, bacteria cannot develop resistance to Wyldox, making it a future-proof solution for farmers looking to improve biosecurity in the long term and without having to switch from a chemical to a different chemicals time to time.

Supporting Farmers Worldwide

Wyldox operates with a singular mission: to benefit farmers by increasing their productivity and profitability. Its tagline, “Farmer Ki Jeet Mai Hamari Jeet” (The farmer’s victory is our victory), encapsulates this goal. By providing effective and affordable biosecurity solutions, Wyldox is helping farmers across the globe reduce livestock mortality, lower medical expenses, and enhance the quality of their produce. This focus on farmer welfare has been a key driver behind Wyldox’s rapid growth and adoption.

Global Reach with Local Support

Wyldox is now used in over 25 countries, including markets in Asia, Africa, the Middle East, and Latin America. Its global reach is complemented by a strong local presence, providing farmers with technical support and after-sales service to ensure the best outcomes. Wyldox’s approach is not just about selling a product; it’s about building long-term relationships with farmers and partners, ensuring that each farm reaches its full potential.

A Commitment to Quality and Service

In addition to its powerful products, Wyldox is known for its outstanding after-sales service. Farmers can rely on continuous technical support, ensuring that their water & biosecurity practices are optimized for the best results. This hands-on approach is one of the reasons why the largest broiler integrators, breeder farmers and layer farmers continue to trust Wyldox with their water sanitizing & biosecurity needs.


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NUQO Strengthens Commercial Team in India with the Appointment of Sudhir Kumar Srivastava as Regional Sales Manager

Bengaluru, 08-01-2025 – NUQO© is excited to announce the appointment of Sudhir Kumar Srivastava as Regional Sales Manager for North India. Sudhir joins the team with a strong track record in the animal health and nutrition industry, having held key positions at Cargill Premix Nutrition and Intas Pharmaceuticals.

With over a decade of expertise, Sudhir has successfully driven key client engagement, sales growth, and market expansion across North India. His focus on strategic planning, relationship management, and achieving measurable results makes him an excellent addition to NUQO’s growing presence in India.

Dr. Krishnamurthy, Commercial Director, South Asia, added:

Dr. Krishnamurthy D
Dr. Krishnamurthy D
Commercial Director
NUQO – South Asia

“I am delighted to welcome Sudhir to the NUQO family. His deep understanding of the market and dedication to excellence will be pivotal as we work together to deliver value to our customers. I look forward to seeing him thrive in this new role and contribute to NUQO’s growth in India.

Neeraj Kumar Srivastava, Managing Director, South Asia, shared:

Neeraj Kumar Srivastava
Managing Director
NUQO Animal Nutrition India Pvt. Ltd.

“Sudhir’s proven ability to build strong customer connections and deliver results aligns perfectly with our vision for the South Asia region. His leadership and market knowledge will be instrumental in achieving our ambitious growth plans. We are excited to see him contribute to NUQO’s mission of driving innovation in animal nutrition.”

Sudhir’s appointment reflects NUQO’s commitment to delivering exceptional value to its customers by combining innovation and sustainability. As Regional Sales Manager, he will lead initiatives to enhance customer satisfaction, expand market reach, and support the continued success for NUQO Animal Nutrition India.

About NUQO
NUQO© is a pioneer in combining phytogenics & phycogenics with a unique and cutting-edge micro- encapsulation technology that preserves efficacy and ensures optimal release of active ingredients.

Based on this expertise, NUQO© promotes various solutions that help professionals to better address challenges related to performance, health or welfare of animals.

The efficiency of a pellet mill is a fundamental component of the feed milling industry. The design features significantly influence not only the quality of the pellets produced but also the operational cost. A well-optimized pellet mill can improve productivity, reduce energy consumption, and enhance the overall quality of the feed, thus aiming for maximum efficiency and effectiveness.

In this article, we delve deeper into several key considerations in the design of a pellet mill, exploring aspects as below:

  • Die Speed
  • Feed Rate Vs Roll Speed
  • Nip Angle
  • Power
  • Single Vs Dual Motor Concept
  • Lubrication System
  • Die Fitment
  • Roller Adjustment
  • Die and Roller Assembly
  • Maintenance Practices

1. Die Speed: Die speed is a critical variable in the operation of a pellet mill, having a direct impact on both the quality of the pellets produced and the capacity of the mill. Die speed, often referred to as “peripheral speed” is typically measured at the inner diameter of the die.

Fig. 1 Pellet Quality Vs Production capacity at different die speed.
Fig. 1 Pellet Quality Vs Production capacity at different die speed.

Finding the optimal die speed is a balancing act. For easy-running materials, it is advisable to maintain a die speed of approx. 8.0 – 8.5 m/sec. (Fig.1).

In contrast, harder-to-run materials benefit from a reduced die speed, often set around 6.0 – 6.5 m/sec. This lower speed minimizes vibration and stress on the machine components while also helping to reduce pellet breakage, which can occur when pellets leave the die with excessive centrifugal force.

Achieving the right die speed ultimately hinges on the interplay between production capacity and pellet quality, as higher speeds may lead to greater production but can also compromise pellet integrity and surface finish.

2. Feed Rate Vs Roll Speed

Understanding the relationship between feed rate and roll speed is essential for effective pelleting outcomes.

Fig. 2 Slip Force
Fig. 2 Slip Force

When the feed rate increases too much relative to the roll speed, the resistance posed by the material can lead to die plugging. In such cases, the rolls may push material forward instead of forcing it down into the die holes, causing slippage (Fig.2).

Fig. 3 Slip Forces vs Pad Thickness
Fig. 3 Slip Forces vs Pad Thickness

To counteract these issues, careful control of both the feed rate and the roll speed is necessary. Operators need to find a right pad thickness that allows materials to flow smoothly into the die cavity while avoiding any pressure build-up that could stall the machine (Fig.3)

3. Nip Angle

The roll first compresses & then extrudes the feed material. Hence, the nip angle is another crucial factor that influences pellet mill performance. It is defined as the angle formed by the contact point between the die and the roller (Fig.4). The nip angle directly affects how well the mill can compress and extrude feed materials.

Fig. 4 Nip Angle
Fig. 4 Nip Angle

A properly designed nip angle facilitates the operation of the mill with a right pad thickness of feed material, which enhances the effectiveness of the compression and extrusion processes.

Fig. 5 Nip Angle Vs Pad Thickness
Fig. 5 Nip Angle Vs Pad Thickness

A larger die and rolls can handle a thicker feed pad, making them more energy-efficient and capable of producing higher output levels (Fig.5). Achieving the optimal nip angle is essential, as it contributes to reduced material slippage, lower energy consumption, and improved overall product quality.

4. Power

The ratio of power-to-die working surface area is a pivotal consideration. It ensures that the pellet mill is equipped with adequate power to handle the specific application while preventing over-sizing of the main motor power.

PowerEach pellet mill is designed with a maximum power capacity in mind, and this must align with the characteristics of the materials being processed.

Correct motor sizing not only optimizes performance but also minimizes wear and tear on machinery, enhancing its lifespan. Engaging with experienced pellet mill manufacturers can provide insights into the ideal configurations needed for different materials.

5. Single vs. Dual Motor Concept

Motor configurations play a significant role in the overall efficiency of a pellet mill. Pellet mills typically utilize a single, larger motor, which is more efficient in converting electrical energy into mechanical power when compared to double smaller motors.

The single motor arrangement can lead to reduced energy consumption and simpler maintenance processes. On the other hand, some belt-driven machines employ dual motors to distribute power. This setup complicates load sharing and overall drive system balance.

Dual motors have performance mismatch, resulting in one motor working harder than the other. Therefore, selecting between single and dual motor setups must consider operational demands, complexity, maintenance convenience, and overall efficiency.

6. Lubrication System

The lubrication system is a vital aspect of any pellet mill, as it directly affects the longevity and reliability of mechanical components.

Lubrication in belt-driven systems often involves periodic greasing, necessitating periodic maintenance strategies. A high-performing lubrication system minimizes friction and wear on parts, thereby enhancing machine reliability and operational efficiency. In contrast, gear-driven pellet mills are equipped with oil lubrication system to cool, filter oil & lubricate the moving parts.

7. Die Fitment

The manner in which dies are fitted onto the pellet mill is vital, as it directly affects operational efficiency.

Fig. 6 Correct Fitment vs Wrong Fitment
Fig. 6 Correct Fitment vs Wrong Fitment

There are two primary methods for die mounting: bolting and clamping. Each has its advantages and disadvantages. Clamp systems allow for quicker and more user-friendly die changes, reducing downtime and maximizing productivity.

In contrast, bolted systems often require more time, especially when stiffening rings must be removed and replaced during the process. The choice between these systems depends on operational specifics, including the size and type of dies in use, and the overall requirements of the production process.

Correct die fitment is essential for achieving near-zero breakage of the die. Bolted system facilitates reversal of die which results in uniform wear for both die and rolls & hence more die and roll usage life. In typical taper fitment the gap between the die face and matching part face ensures tight and correct fitment (Fig.6).

8. Roller Adjustment

Proper roller adjustment is critical for ensuring that the rollers maintain the correct clearance between themselves and the die face.

This adjustment is key to preventing metal-to-metal contact, which could significantly reduce the lifespan of both rollers and die. Traditional manual adjustments require operators to stop the machine & slightly adjust the roll gap.

Fig. 7 Roller Adjustment Technique
Fig. 7 Roller Adjustment Technique

Fig.7, shows the correct way to decrease/increase the roll gap. Nowadays, bigger pellet mills have a remote adjustment system which enables operators to adjust continuously roll position during operation for better pellet quality and performance.

9. Die and Roller Assembly

The die and roller assembly represents a core component of the pellet mill where the actual pelleting occurs. There are two zones – compression zone & extrusion zone (Fig.8).

Fig. 8 Compression and Extrusion Area
Fig. 8 Compression and Extrusion Area

A typical arrangement may involve two or three rollers, but studies have shown that two-large-roll systems often yield higher production levels when compared to their three-roll counterparts.

Fig. 9 Two & Three Roll Application
Fig. 9 Two & Three Roll Application

Although the 3-roll configuration aims to avoid die stress and improve consistency. Die and roller designs can be optimized to withstand production loads with two rolls, offering a more energy-efficient solution. Hence, manufacturing processes must focus on achieving a streamlined approach and efficient die and roller design to improve throughput and reduce energy consumption.

10. Maintenance Practices

Implementing a comprehensive maintenance regimen is vital for sustaining the operational efficiency and lifespan of the pellet mill. Regular inspections should encompass lubrication system, wear parts like rollers and dies, and the overall integrity of mechanical components, including main bearings, belts, gears and other drive parts.

Establishing a preventative maintenance routine, which includes periodic removal of old grease, replacing worn-out bearings, and checking for misalignments, helps prevent costly downtime due to unexpected breakdowns. Additionally, training operators in best maintenance practices ensures and identifies potential issues before they become significant problems. This proactive approach ensures productivity but also significantly mitigates operational risks.

11. Conclusion

In conclusion, the design of a pellet mill is a complex interplay of various critical operational aspects, encompassing die speed, feed rates, nip angles, power requirements, motor configurations, lubrication systems, die fitment, roller adjustments, die and roller assembly, and maintenance practices.

By comprehensively understanding and optimizing each of these elements, operators can achieve a more efficient, reliable, and cost-effective pellet production process. Continuous collaboration with manufacturers and adherence to optimal machine specifications will undoubtedly lead to enhanced pellet quality, reduced operational costs, and improved production outcomes. This level of diligence and efficiency is not just an industry standard but a necessary strategy for success in today’s competitive environment.

Company Details:

RKBFM (R K BIO FEED MACHINE) is committed to providing top-notch solutions in the design, manufacturing, and supply of world-class feed plants, machinery, and spares.

Mr. Deepak Bhandari
Mr. Deepak Bhandari
Co-founder

Co-founded by Mr. Deepak Bhandari in 1997, RKBFM started as a feed mill spares’ manufacturing unit and expanded into a turnkey solution provider with state-of-the-art manufacturing facilities for the global pelleting industry.

Website: www.rkbfm.com
Facebook: @rkbfm29
LinkedIn: @r-k-bio-feed-machine

Bengaluru, 2nd December 2024 – NUQO Animal Nutrition India Pvt. Ltd. is excited to announce the appointment of Khokan Chandra Paul as Regional Sales Manager, East India. With over a decade of experience in the animal health and nutrition industry, Khokan brings a wealth of knowledge and leadership to our growing team.

Throughout his career, Khokan has held key roles at leading companies, including L&T Finance, Rossari Biotech, Natural Remedies & Indian Herbs. His expertise spans sales strategy, business development, and market expansion, making him a perfect fit for NUQO’s continued growth in East India.

Neeraj Kumar Srivastava
Managing Director
NUQO Animal Nutrition India Pvt. Ltd.

“We are thrilled to welcome Khokan to NUQO India. His deep industry experience and passion for success align with our mission to provide sustainable animal nutrition solutions,” said Neeraj Kumar Srivastava, Managing Director of NUQO, South Asia.

Dr. Krishnamurthy D
Dr. Krishnamurthy D Commercial Director NUQO – South Asia

“We are excited to have Khokan on board. His track record of success, deep understanding of the industry, strong customer relations, and strategic thinking make him a strong asset to our team. We are confident he will play a key role in helping us achieve our ambitious growth targets in the region,” said Dr. Krishnamurthy, Commercial Director of NUQO, South Asia.

In his new role, Khokan will drive sales initiatives and strengthen relationships with key business partners and customers In East India.

About NUQO Animal Nutrition
NUQO© is a pioneer in combining phytogenics & phycogenics with a unique and cutting-edge micro- encapsulation technology that preserves efficacy and ensures optimal release of active ingredients.

Based on this expertise, NUQO© promotes various solutions that help professionals to better address challenges related to the performance, health or welfare of animals.

For more information, please contact: info@nuqo.eu

BENGALURU, INDIA (December 2, 2024) – The NOVUS commercial team in South Central Asia has one of its own leading the way.

Dr. Koushik De, who has been with the intelligent nutrition company for 12 years, was recently named sales director for the poultry business in South Central Asia (SCA). Working from the office in Bangalore, India, he is charged with driving sales and strategy, working closely with the technical services and sales teams on how to best support customers with solutions like MINTREX® Bis-Chelated Trace Minerals, CIBENZA® Enzyme Feed Additive, and AVIMATRIX® Feed Solution among others.

Koushik De
Dr. Koushik De

“My aim is for customers to understand that NOVUS is a reliable partner, ready to address key industry challenges like meat quality and getting more from raw feed,” he says. “By providing solutions that show clear value and benefit to our customers, we can be the ones they turn to, helping them meet their goals and have their animals meet their growth potential.”

Having most recently spent his career at NOVUS as technical services director, Koushik has a deep understanding of the poultry industry in SCA. He recognizes the unique position producers, nutritionists and feed mills face in the region.

“On one side there’s the growing middle class that demands high-quality meat, which is a good thing but can be difficult to achieve when faced with disease, feed quality and meat quality issues,” he says. “Education and science have never been more important for the industry. Producers, nutritionists and feed mills need to understand the nutrition options when it comes to addressing these issues while also ensuring the additives they choose are backed by scientific results to ensure positive results.”

In his new role, Koushik says the commercial team will understand the addressable challenges NOVUS can aid in, providing guidance on both nutrition and management.

“For instance, feed quality and cost are a concern. Our CIBENZA® DP100 Enzyme Feed Additive is shown to enhance digestibility and nutrient absorption, which helps lower the cost of feed. We also offer support and training to optimize feed formulations and manage ingredient variability,” he says. “This is just one example of how the team in South Central Asia is offering more to our poultry customers.”

Manish Singh, NOVUS Regional Director-South Central Asia, says with nearly two decades of experience, Koushik brings a wealth of technical, commercial and customer service experience to the role.

“I’m thrilled to have Dr. Koushik onboard as sales director for the poultry segment for South Central Asia,” he says. “With his deep industry knowledge and proven track record in driving sales and fostering customer relationships, I am confident that he will make a significant impact on our poultry business and help us continue to deliver value to our customers and partners through our intelligent nutrition solutions across the region.”

To learn about the solutions NOVUS offers for the animal agriculture industry in South Central Asia, visit novusint.com.


For articles by Dr. Koushik De, click here